http://eti-home.org/Newsletter-V04/ToolTech%20Insights/Future%20garage.ai.jpgContributed by Bob Chabot

ToolTech 2011 pinpoints future business opportunities for ETI members

ToolTech Week 2011 — one of the Equipment and Tool Institute’s (ETI) three annual core events — focused on “Exploring the Shop of the Future.” Like the individual threads that makeup a tapestry, the nine presentations made during the week provided attendees with a stunning portrait of the future — an insightful look not only at where aftermarket service and repair facilities are headed, but also what key emerging trends will drive opportunity for tool and equipment providers to the aftermarket. 

Nine presentations were shared by ETI’s distinguished panel of speakers, each of which is now available for viewing in full at the ETI website.   These included:
  • The Role of Society of Automotive Engineers Service Support Policy Center (Shuvo Bahattacharjee, Bosch ETAS Policy Adviser).
  •  The SAE-OEM-ETI Initiative (Bernie Carr, Bosch Diagnostics Senior Product Development Manager).
  • Global Diagnostics and Support Services (Mark Saxonberg, Toyota Motor Sales USA Service Technology Manager).
  • Findings of the 2011 ETI Collision Repair Research Project (Tim Morgan, Elektron Inc. Managing Director, and Bob Holland, Chief Automotive Technologies Key Accounts Manager).
  • Future Automotive Technologies — A Tier 1 Supplier Perspective (Dave Hobbs, Delphi Corp. Senior Trainer).
  • Road map to the Future — A National Provider’s Perspective (Bob Armstrong, Bridgestone Retail Operations LLC Automotive Equipment & Supplies Manager).
  • Realities of Fleet Service for Today and Tomorrow (Mike Hasinec, Penske Truck Leasing Vice President of Operations, , and Tom Kotenko, Snap-on Business Solutions General Manager).
  • Technologies and Standards Enabling the Automotive Aftermarket (Nick Cosimano, Carma Systems Inc. CEO, and Chip Keen, Garage Operator Inc. President).
  • The Role of OEM Scan Tools in the Aftermarket Shop of the Future (John Jenkins, C.A.S. of New England CEO).
Takeaways you can bank on
Change can be our friend, provided it’s faced, prepared for and managed. “New technology has permeated most aspects of our businesses,” notes Mike Cable, outgoing ETI President. “By staying on the cutting-edge of new technologies and being vigilant about pursuing the OEMs for information, ETI has been able to bring our members the latest data, insights and market research at events like ToolTech.”

“It’s one thing to identify and resolve OE information gaps for the aftermarket — that’s the short-term fix,” added Charlie Gorman, ETI Executive Manager. “But the more thought that goes into the aftermarket issues during the design, manufacture and serviceability determinations of a vehicle, then the less gaps there will be to begin with. That’s the long-term fix that will benefit everyone, from automaker to technician to customer, be it brand experience, service/repair competency of business profitability.”

ToolTech’s presenters explained how this could be done. While viewing the above presentations online is informative, it is the competitive edge provided by being present in the discussion of the presentations during question and answer periods, the many networking events and the trade show showcase that crystallizes meaningful insights and “ah-ha” moments into business opportunities. That’s why everyone should consider going to ToolTech Week next year, which will be held from April 17 - 19, 2012 in Palm Springs, Calif.

Each of the presenters delivered a consistent message: The automotive aftermarket “Shop of the Future” is bright, provided the entire industry continues to capitalize on improved communication, cooperation and collaboration. For those who were unable to attend ToolTech Week this year, here are five key insights that can truly impact your business.

Insight #1: An empowered automotive aftermarket benefits everyone

Improving the working relationship between the OEMs and end-user professionals who use information and tooling to fix vehicles is essential. For years, light-duty vehicle OEMs have been required by the Clean Air Act and the National Automotive Service Task Force (NASTF) agreement to provide their service information and factory scan tools to the aftermarket for a reasonable price.

“In the past, OEMs seemed to ignore the aftermarket because they do not think this segment is important to their future — a faulty business strategy then presumed their customer brand experience ended when the warranty expired,” explained Gorman. But that has changed. “OEMs now realize that the aftermarket is clearly an untapped gold mine that could be very profitable to those OEMs willing to pursue it through aftermarket partnerships and cooperation.”

Consequently, aftermarket serviceability of vehicles is now considered by OEMs throughout a vehicle’s life cycle, beginning with design and extending throughout development, manufacturing and other processes. Not only are costs reduced, OEMs have discovered that the overall improvement in brand experience translates to higher customer retention when the next vehicle purchase decision is at hand.

Bernie Carr (Bosch Diagnostics) echoed this reality. “Improving vehicle serviceability means both sides, OEMs and the aftermarket, need to collaborate meaningfully. As tool and equipment makers, we need to build stuff that technicians want to use. For at the end of the day, it is the aftermarket’s technicians and service advisers who customers identify as the real interface when it comes to service/repair.”

Insight #2: Open standards will tame rampaging vehicle complexity
Trying to rein-in the vehicle electronic revolution and burgeoning technological complexity is like herding cats: Trying to do it individually consumes too much time, energy and cost. But collaborating to agree upon and employ common open standards and architecture offers a pathway for streamlining the exchange of raw OEM data into a common format that diagnostic scan tool manufacturers can use to provide improved, easier-to-use products to service/repair professionals.

“Collaboration can benefit OEMs, Tier 1 suppliers and the independent aftermarket in a number of ways,” stated Shuvo Bahattacharjee (Bosch ETAS), standardizing a format for data exchange between OEMs and tool manufacturers could help simplify vehicle diagnoses, enable key OEM intellectual property to be protected, improve the exchange of vehicle failure data over longer cycles, foster the development of new methods for prognostics and predictive diagnostics and reduce legislative-driven requirements. Each of these would vastly improve the experiences for technicians in the aftermarket as well as customers experience.”

Improved communication and common open standards could help reduce diagnostic tester development costs, agreed Mr. Carr. “There's lots of parametric data, in many various forms, across many vehicle makes and models, that requires a high effort to effectively manage. Administering this data creates a huge cost challenge for businesses.”

It’s not just a one-way street. Mr. Carr shared that aftermarket toolmakers also want to partner with OEMs to standardize how tool data streams and algorithms are communicated. For the aftermarket, this means lower tool development costs, easier tool design and improved usability in the future. “If OEM and tool companies could create and utilize a ‘Generic Data Template’ (GDT) for scan tool data, then OEMs could output their data in the GDT format so that any toolmaker could extract and then optimize functionality for their customers.”

Mr. Carr indicated that this kind of collaboration and standardization could even lead to “smart” devices (tablets, phones and more) that could serve technicians as single diagnostic and service platforms. Automakers could deliver service information and diagnostic scan tool software to technicians — via apps, for instance — onto fewer, if not just a single handheld tool. That the most recent operating systems just launched by Microsoft Corp. and Apple Computer Inc. are both geared to mobile smart devices further bolsters the infrastructure for this potential future solution. “In fact, I know of one automaker who is planning to do just that in the very near future,” Mr. Carr hinted.

Void of the confusion that learning how to navigate proprietary websites and factory scan tools creates, the potential for a future with standardized apps, increased technician productivity, sustained shop profitability, and other benefits is very possible. Imagine that, and one can envision runaway technology being tamed in a easily manageable fashion.

Insight #3: Managing the future can remove the fear of the future.
“Awareness, education and training are key to being a successful shop in the future,” Dave Hobbs (Delphi) cautioned. “I haven’t seen a radical change like ‘hybridization’ since 1981 when the computer came on-board on every vehicle.” He noted that just 15 percent of shops today are truly prepared and ready to diagnose and work on hybrids. “Shops and technicians are in for a really rough ride if they don’t embrace and train for hybridization and other inbound change now.”

“Shop technicians also need re-flash training and competent tooling,” Mr. Hobbs continued. “Only 10 percent of shops I survey use factory tools and just 5 percent of shops own and use a J2534 re-flashing interface tool.” As a result, many independent aftermarket repair shops are increasingly less productive today because they have farmed out too many opportunities. Making it worse — like a dinosaur sliding downhill on ice — the refusal by these collision and mechanical facilities to recognize, embrace, adapt and prepare for inbound market trends and opportunities will seal their fate and preempt their sustainable, profitable future.

Another looming challenge is that a significant percentage (15 to 25 percent, depending on the source) of the technician population is about to retire in the next five to 10 years,” explained Penske’s Mike Hasinec. Other presenters echoed that sentiment. “In addition, the younger generation doesn’t see desirable career opportunities and attractive incentives to become a technician.”

With technology changing at a rapid pace, the demand for future skill sets is shifting from being mechanical in nature to a focus on computer, electronic, diagnostic and problem-solving competencies. Mr. Hasinec suggested that the industry must cooperate to strive for a new breed of technician by enhancing and marketing the image of being a technician, developing solid career paths, requiring meaningful (not just time spent) continuous education after hiring, moving toward condition-based maintenance, creating better safer and more amenable work environments, and simplifying how technology is applied.

Tom Kotenko (Snap-on Business Solutions) pointed out that  increasing electronic complexity and more stringent regulation are further complicating the heavy-duty market — which is comprised of 50,000 fleet maintenance, 13,000 independent and 3,000 dealerships facilities — experiences that the light-duty market is familiar with. Idle control, event data recorders and more stringent emissions controls that take effect in the 2013 model year are near-term challenges that also create new market opportunities for related tools and equipment. “We’re on the cusp of transforming the service/repair technician base, but we need a whole new breed of technician.”

Insight #4: Improved service readiness is in everyone's best interest
Improved communication and common standards can also elevate vehicle service readiness at aftermarket dealerships, independent shops and other automotive businesses, according to Mark Saxonberg (Toyota). “Let’s define ‘Service Readiness’ as having received the accurate service training, service information, service tools and service parts necessary to perform any diagnosis, repair and/or adjustment that might be required to support a product, in advance of product arrival for maintenance, diagnosis or repair.”

He then demonstrated Toyota’s “360° Service Support” model that Toyota has implemented. Essentially, Toyota views itself as being in the business of selling cars and the OE parts to fix them. Everything else that Toyota does is meant to support that model. With a compatible laptop and a $55 two-day subscription, Mr. Saxonberg showed that any automotive facility can perform accurate diagnoses and effect complete service or repairs — without concern for where, when, what or who.

Mr. Saxonberg showed how improving communication, employing open standard J2534-interfaced diagnostics, providing complete web-based service information via low-cost, short-term subscriptions, and more meaningful collaboration with Tier 1 suppliers, tool and equipment manufacturers and the aftermarket has vastly improved service readiness for everyone — dealer or independent technicians. In the end, he concluded, consumer brand experience is maximized, which benefits everyone from those who build cars through to those who fix them to those who own them.

For doubters amongst other OEMs, Mr. Saxonberg shared one more nugget. “One might think that moving to open standards to lower costs of OEM diagnostic tools and service information might decrease revenue for the automaker or tool manufacturers.” He emphasized that the Toyota experience has been quite the opposite. “Total revenues from providing Web-based service information and diagnostics through an aftermarket J-2534 interface device have actually increased. Aftermarket facilities are more service-ready, technicians are able to service and repair our vehicles and Toyota customers keep buying our vehicles.” Bottom line? Outstanding service support from OEMs is profitable in more than just monetary terms.

Insight #5: We’re all in the same boat
Whether an independent, a dealership or fleet facility, the angst regarding serviceability represents shared frustrations. Large-sized fleets may have the muscle to get solutions, given their size, but independent shops and dealers share many of the same needs that, when agglomerated, are similar in size and scope to those of fleet networks. They just aren’t as obvious.

“National fleet accounts need complete, turnkey solutions from tool and equipment providers who have a national distribution and service presence as well as the financial resources to support them,” Bob Armstrong (Bridgestone Retail Operations) asserted. “Tool and equipment solutions must cover a large number of service outlets and fit service for the wide range of vehicles across a wide variety of technician competencies. More importantly, solutions must be easy to implement and use.

Consider Bridgestone LLC’s recent experience regarding a tire pressure monitoring systems (TPMS) tool purchasing decision for its 2,250 locations nationwide. “If our facilities have to send out a vehicle for TPMS, the dealer charges us anywhere from $60 to $200 per.” The solution had to be implemented uniformly and completely at every outlet; the cost of that solution multiplied by 2,250 locations is serious coin. But that pales in comparison with purchasing factory tools from each OEM for each outlet.

Bridgestone therefore sought a generic aftermarket solution. The company narrowed its TPMS tool search down to three aftermarket generic possibilities. However, two of them involved a manual that exceeded 1,000 pages, given the wide range of vehicles to be serviced. Bridgestone decided to team the third technology company with an information systems company, a partnership that led to a compact synthesized 53-page service booklet that its technicians could more easily digest and use.

Here’s another example, one that involves telematics. It always intrigues me when I find examples of the automotive industry catching up with the medical industry. Following my personal experience with a heart event and recovery at a local cardiac rehab program, I have since learned to read and interpret heart rhythm waveforms as a volunteer (surprisingly similar to what technicians do with automotive waveforms). I’ve also learned much about cutting-edge telematic and imaging technology used today with cardiac patients.

LifeWatch Corp., for example, manufacturers a wireless telematic heart monitor that continuously monitors heart function 24/7. It automatically detects intermittent or regular problems and then sends relevant data to a centralized monitoring call center where certified cardiac technicians interpret the data, make authorized fix where possible and notifies physicians and patients. This monitor, about the size of a small cell phone, requires only minimal patient intervention, significantly increases diagnostic yield and leads to more appropriate and certain therapy.

Let’s consider a similar application of this concept to our industry. While some OEMs have a diagnostic service like General Motors Corp.’s On-Star telematic diagnostic system, most don’t. Individual aftermarket service/repair facilities definitely don’t. Until now.

At ToolTech 2011, Carma Systems Inc. demonstrated a prototype of its new automotive wireless telematic monitor. The palm-sized Carma device — which incorporates a built-in GSM chip and processor — plugs into the vehicle’s under-dash OBD II port, then works on an exception-based methodology, much like the LifeWatch heart monitor. When an exception is found, notification is sent to a centralized information management provider who then notifies the customer’s shop, so that an automotive technician can contact the customer to correct the problem when possible, or advise the customer to make an appointment. The company expects the device to be available in the fourth quarter of 2011, at a price of approximately $120. Is that a future you can grab hold of?

One last thing
Getting back to the standardization and service readiness insights for a moment, just think of the time and money that could be saved, and better used elsewhere, if the aftermarket and OEMs collaborated to develop common solutions for diagnostic, telematic and other futuristic capabilities. Our ingrained past practices and archaic mindsets often act to curb our progress to a better future. Our rush to preserve legacy solutions and thinking, let alone protect any and everything we might consider proprietary in nature and value, makes it tougher than it has to be. After all, there is risk in becoming stagnant.

It’s time to shed the ball and chain by deciding what kind of future we really want and then moving towards it, even if we have to set aside some of our past. Events such as ToolTech push us challenge our preconceptions and entrenched positions. Being able to rethink vehicle serviceability today to better empower the shop of tomorrow illustrates that our industry can change for the good going forward. It’s really just a matter of choice.
Are You Ready For The Future?

The vehicle electronic revolution is now a reality that, like a compass, point the way towards new business opportunities for tool and equipment manufacturers. Click on the image to watch this seven-minute video to see which trends are driving the future of aftermarket service/repair and collision facilities. (Video — Delphi Corp)

Navigating the Scan Tool Maze
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John Jenkins, an automotive consultant and founder of C.A.S. of New England, helps aftermarket facilities make better-informed scan tool purchase decisions. Jenkins defines four types of scan tools. If buyers knew which of the four broad categories before buying a tool, the functional reality of the tool would better fit their expectations.  Here are his definitions:
  • OEM (Factory) scan tools are the current scan tools used in automakers’ franchised dealer service departments (e.g. Ford IDS).
  • Specialty scan tools focus on particular car line (e.g. Ross-Tech VCDS VW/Audi scan tool).
  • Aftermarket scan tools are those scan tool built for industry use that are not a recognized OEM scan tool.
  • OEM-level scan tools include any tool that an aftermarket scan tool manufacturer wishes to term as such. It’s a marketing term.

Opportunity Knocks: The Collision Sectorhttp://eti-home.org/Newsletter-V04/ToolTech%20Insights/Fig4_Opps_Collision-240.jpg
According to the findings of the recent 2001 ETI Collision Repair Research Project, the top five growth opportunities for tool and equipment providers in the collision sector, based on collision facility purchase intentions over the next 12 months, are resistance welding equipment, paint booths, electronic measuring systems, structural frame racks, and diagnostic scan tools.  (Image — ETI Collision Group)

Opportunity Knocks: Mechanical
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Delphi's Multimode Electronically Scanning Radar's compact packaging and innovative technology are helping make radar-based safety and convenience systems more affordable in the high-volume automotive market.
According to Delphi Corp. industry research, the mechanical service/repair sector has undergone a major shift, driven by computerization, electrification, alternative power-trains and safety. Emerging opportunities for tool and equipment providers include reprogramming and re-flashing, as well as diesel, hybrid and fuel cell technologies — many of which didn’t exist 15 years ago. More are on their way. (Image — Delphi Corp.)

Raise the Service Readiness Bar

From Toyota's TIS Website.

The University of Toyota, Technical and Body Service Training Development Department creates a variety of instructional materials used to develop the skills and abilities of Toyota and Lexus Technicians. Although developed for use in our comprehensive technician training curriculum, the following valuable technical training materials are available on-line in the TIS library.
  • New Model e-Learning Modules
  • Current Core Training e-Learning Modules
  • Technician Handbooks
  • Toyota Tech Online Magazine
For additional training opportunities, Toyota offers an outstanding technician development program for individuals interested in an automotive service career. For more information on the Toyota specific training accessible through the Toyota Technical Education Network (T-TEN) please follow the link below.

The shops and technicians that will thrive in the future will invest in "job-appropriate" service/repair resources — information, tools and technical training — to be fully service ready at an affordable cost. (Text - Toyota Motors USA Inc.)

Are You Ready for the Cars of Tomorrow?
http://eti-home.org/Newsletter-V04/ToolTech%20Insights/Vehicle-Systems-diagram.jpgJust think about how computerization, electrification, multiplexing, safety and other technological forces have changed the thinking, techniques and tooling employed to service or repair five year old cars, brand new cars today and the cars we will see five years from now. Time won’t stand still; neither can the aftermarket.

24/7 OBD II Telematics for the Aftermarket
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Carma Systems Inc.’s wireless OBD II monitoring device is designed to be a customer retention tool for aftermarket service/repair facilities. It was first demonstrated at AAPEX 2011, as part of the iShop, the Automotive Aftermarket Industry Association’s (AAIA) “Shop of Tomorrow” initiative.